Advanced Production Processes

Code:

PRODEM041

Acronym:

PAP

Keywords
Classification	Keyword
OFICIAL	Mechanical Engineering

Instance: 2013/2014 - 2S

Active?	Yes
Responsible unit:	Materials and Technological Processes Group
Course/CS Responsible:	Doctoral Program in Mechanical Engineering

Cycles of Study/Courses

Acronym	No. of Students	Study Plan	Curricular Years	Credits UCN	Credits ECTS	Contact hours	Total Time
PRODEM	2	Syllabus since 2009/10	1	-	6,5	60	175,5

Teaching language

Portuguese

Objectives

To provide the students with an elementary background in the field of mechanical behavior of materials and concepts necessary to the theoretical and practical analysis of manufacturing processes in particular those related to the technology of plastic forming.

 

Learning outcomes and competences

It is expected that at the end of the course, the students be able to:

-          Compare materials according to their static and dynamic mechanical properties.

-          Explain the role of the crystal defects and other variables in the mechanical behavior.

-          Know the strengthening mechanics, their advantages and limitations

-          Relate the microstructure with the mechanical properties through the study of the equilibrium diagrams

-          Understand the concepts required to theoretically analyze the forming processes.

-          Identify the equipment and terminology related to these processes.

-          Design forming products and tools based on modern methods of analysis and manufacturing.

 

Working method

Presencial

Program

PART 1

Structure of materials (classes of materials, properties, elastic behavior, atomic bonding, atomic arrangement)

Phase diagrams (diffusion, phase transformation, phase diagrams)

Plastic deformation (yielding and ductility, mechanics of deformation)

Strengthening mechanisms (monocrystals (intrinsic, particles, solute atoms, plastic deformation), policrystals)

Fracture mechanics (Griffith theory, stress intensity factor, mechanics of fracture)

Fatigue (high cycles, low cycles, components with cracks, mechanics of fracture)

Creep (creep curve, methods of extrapolation, mechanics of creep)

 

PART 2 METAL FORMING PROCESS MachineTools: Presses; Punching; Press brakes; Shears; Blanking Conventional blanking; Fine blanking. Deep-Drawing Typical deep-drawing methods; stresses and strains during deep-drawing; Methods for evaluating sheet metal forming; Forming limit diagrams.

Mandatory literature

da Silva LFM; Comportamento mecânico dos materiais, Publindústria, 2012. ISBN: 9789897230240
Rocha, A. Barata da; Tecnologia do corte em prensa
Rocha, A. Barata; Puncionadoras CNC. ISBN: 972-8826-01-X
Rocha, A. Barata da; Tecnologia da embutidura

Teaching methods and learning activities

Theoretical explanation. Concept and general elementary data presentation. Discussion of the presented subjects. Examples and case study of materials applications. Demonstration of materials mechanical testing at the Laboratory. Exercises. Study visits. Resolution of practical problems and shop performing. Industrial environment visits. Didactical videos.

keywords

Technological sciences > Technology > Production technology
Technological sciences > Engineering > Industrial engineering
Technological sciences > Engineering > Materials engineering

Evaluation Type

Distributed evaluation without final exam

Assessment Components

Designation	Weight (%)
Teste	85,00
Trabalho escrito	15,00
Total:	100,00

Amount of time allocated to each course unit

Designation	Time (hours)
Estudo autónomo	50,00
Total:	50,00

Eligibility for exams

Article 4º (FEUP evaluation rules).

Calculation formula of final grade

Weighted means of the marks of 2 Tests and the average mark of practical work reports. 1 Test on the Materials and Characterization (Part 1) 1 Test on the Metal Forming (Part 2) It is required a minimum score of 7 out of 20 values in each of the subjects. FM = A * 0.75 * B*0.25 FM=Final Mark A-Average of 2 Tests B-work report average results

Examinations or Special Assignments

Not aplicable.

Special assessment (TE, DA, ...)

Article 9º (FEUP evaluation rules).

 

Classification improvement

Article 10º (FEUP evaluation rules).