Joining sheets made from dissimilar materials by hole hemming

• Type: Article in International Scientific Journal
• Date: 2022

Authors

Kasaei, MM (Author) Other; da Silva, LFM (Author) FEUP

Journal

Title: Proceedings of the Institution of Mechanical Engineers, Part L: Journal of Materials: Design and Applications

Vol. 236

Pages: 1321-1332

ISSN: 1464-4207

Publisher: SAGE

Indexing

ISI Web of Knowledge - 0 Citations

Scopus - 0 Citations

Other information

Authenticus ID: P-00W-0EP

DOI: 10.1177/14644207211072676

Abstract (EN): This research work presents a new joining process based on the hemming process for attaching sheets made from dissimilar materials with very different mechanical properties. The process is termed 'hole hemming' and consists in producing a mechanical interlock between pre-drilled holes which can be made anywhere on the sheets. The process is carried out in a two-stage operation including flanging the hole of an outer sheet and bending the flange over the hole of an inner sheet. First, the joining stages and the required tools are designed. Then, the joining of DP780 steel and AA6061-T6 aluminium alloy sheets, which are applied to manufacture lightweight structures in the automotive industries, is investigated using finite element analysis. Results show that the hole hemming process is able to successfully join these materials without fracture. The hole-hemmed joint withstood the maximum forces of 2.5 and 0.5 kN in single-lap shear and peel tests, respectively, and failed with hole bearing mode which is known as a gradual failure mode. The results demonstrate the applicability of the hole hemming process for joining dissimilar materials.

Language: English

Type (Professor's evaluation): Scientific

No. of pages: 12