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Joining Technologies

Code: M.EMAT026     Acronym: TL

Keywords
Classification Keyword
OFICIAL Science and Technology of Materials

Instance: 2024/2025 - 1S Ícone do Moodle

Active? Yes
Responsible unit: Metallurgy, Materials and Technological Processes Section
Course/CS Responsible: Master in Materials Engineering

Cycles of Study/Courses

Acronym No. of Students Study Plan Curricular Years Credits UCN Credits ECTS Contact hours Total Time
M.EMAT 17 Syllabus 2 - 6 39 162

Teaching Staff - Responsibilities

Teacher Responsibility
Rúben Filipe da Silva Santos

Teaching - Hours

Recitations: 2,00
Laboratory Practice: 1,00
Type Teacher Classes Hour
Recitations Totals 1 2,00
Rúben Filipe da Silva Santos 2,00
Laboratory Practice Totals 1 1,00
Rúben Filipe da Silva Santos 1,00

Teaching language

English

Objectives

The objectives in this curricular unit (UC) are:


  • Follow the programme planned for each week;

  • Participate in the questions and problems presented to the students in the classroom;

  • Get in contact with the several welding processes presented in practical classes;

  • Elaborate a monography and respective presentation in the classroom (in group work environment) on a topic related to the programme;

  • Elaborate a report and respective presentation in the classroom (in group work environment) on a topic given in practical classes (PL).

Learning outcomes and competences

The learning outcomes are settled on top of the technical-scientific knowledge acquired in other curricular units in Materials Science and Engineering. They exhibit a reinforcing and consolidative spirit, designed to attend the needs of the materials joining related industry, particularly welding. The outcomes are:

  • Acquaintance with the more industrially relevant joining processes, their working principles, and their operation;
  • Adequate selection and parametrization of the joining processes for different types of joints and for the metallic alloys suitable for welding;
  • Identification and resolution of the main metallurgical defects/problems in welding engineering;
  • Acquaintance with the normative references and documentation relative to planning, supervision and quality control of welded joint in industrial environment.

Working method

Presencial

Pre-requirements (prior knowledge) and co-requirements (common knowledge)

Knowledge on the following subjects is recommended:


  • Materials Science

  • Metallic Materials

  • Heat Treatments

Program

Joining theory and its technological framework. Joining processes and technologies: oxyfuel welding (oxyacetilene), arc welding (SMAW, TIG, MIG/MAG, fluxed core, SAW, plasma), beam welding (laser and electrons), resistance welding. Classification, designation and application of metallic alloys for welded structures. Welding metallurgy. Post-weld heat treatments. Welding procedure specification (WPS). Inspection certificate and quality control of welded joints by non-destructive testing (NDT): visual inspection, industrial radiography, penetrant dye, magnetic particles, Eddy currents and ultrasounds. European, American and international normative references applicable to welding. Welding techniques (SMAW, TIG, MIG/MAG, resistance). Metallographic characterisation of welded joints.

Mandatory literature

R.L. O´Brien ; Welding Processes, American Welding Society, 8 Ed., 1991
George E. Linnert; Welding Metallurgy

Complementary Bibliography

Francisco A. Silva; Tecnologia da Soldadura, Publindústria, 2016. ISBN: 9789897231704
Paulo Villani, Paulo J. Modenesi, Alexandre Q. Bracarense; Soldagem: Fundamentos e Tecnologia, Elsevier Brasil, 2016. ISBN: 8535278818
Charles Hellier; Handbook of Nondestructive Evaluation, McGraw-Hill, 2003. ISBN: 0070281211

Teaching methods and learning activities

The teaching methodologies will be adequate to the type of classes, grouped in methodologies for lectures (TP) and for practical classes (PL). The lectures will be expositive, by means of text, tables, illustrations, schemes, charts, videos and sound; subjects will contain instances of interaction with the students through questioning and/or problems solving that will promote critical thinking and the establishment of a relationship between the topics being presented and the essential knowledge acquired in other UC.


The PL will have a strong practical nature, with small periods of oral exposition and demonstration activities. In such classes each student will be required to perform welding operations using the processes previously lectured in TP classes, and to implement a metallurgical analysis of the welded joints.


Evaluation of the TP component of this UC will be accomplished through a written exam and a monography (including presentation in the classroom), and the PL component through a report (including presentation in the classroom), that will reflect the depth of understanding and of analysis of real problems in welding.

keywords

Technological sciences > Technology > Materials technology > Metal technology
Technological sciences > Engineering > Materials engineering
Technological sciences > Engineering > Mechanical engineering > Metalurgia Metallurgy

Evaluation Type

Distributed evaluation with final exam

Assessment Components

Designation Weight (%)
Exame 50,00
Trabalho escrito 50,00
Total: 100,00

Amount of time allocated to each course unit

Designation Time (hours)
Elaboração de relatório/dissertação/tese 28,00
Estudo autónomo 80,00
Frequência das aulas 39,00
Trabalho escrito 15,00
Total: 162,00

Eligibility for exams

Eligibility is met by cumulatively:

  • be eligible to both UC components (TP + PL);
  • do not miss PL classes above the maximum limit;
  • obtain a minimun exam grade of 8 (rounded to unit).

Calculation formula of final grade

The final grade is given according to the following formula:

CF = 0.50 NE + 0.35 NP + 0.15 NM

CF - Final grade
NE - Written exam
NP - PL classes report
NM - TP classes monography

Special assessment (TE, DA, ...)

Special assessment follows the same approach and calculation formula of normal assessment.

Classification improvement

Classification improvement to TP component is achieved through written exam. Classification improvement to PL component requires attending classes and completing the assignments proposed in the following curricular year.

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