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Hydrolysis-Induced Aqueous Gelcasting for Near-Net Shape Forming of ZTA Ceramic Composites

Title
Hydrolysis-Induced Aqueous Gelcasting for Near-Net Shape Forming of ZTA Ceramic Composites
Type
Article in International Scientific Journal
Year
2009
Authors
Ibram Ganesh
(Author)
FEUP
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Susana M. Olhero
(Author)
FEUP
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Paula M .C. Torres
(Author)
FEUP
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José M. F. Ferreira
(Author)
FEUP
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Journal
Vol. 29 No. 8
Pages: 1393-1401
ISSN: 0955-2219
Publisher: Elsevier
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Publicação em ISI Web of Science ISI Web of Science
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FOS: Engineering and technology > Materials engineering
CORDIS: Technological sciences > Engineering > Materials engineering
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Authenticus ID: P-003-KH2
Abstract (EN): A new near-net shape forming process called “hydrolysis-induced aqueous gelcasting” (GCHAS) is reported in this paper for the consolidation of ZTA composites, ZTA-30 (70 wt.% Al2O3 + 30 wt.% ZrO2) and ZTA-60 (40 wt.% Al2O3 + 60 wt.% ZrO2). For comparison purposes, ceramics having the same chemical compositions were also consolidated by hydrolysis-assisted solidification (HAS). All the starting suspensions contained a solids loading of 50 vol.%. In the precursor powder mixtures, 1–5 wt.% of Al2O3 was replaced by equivalent amounts of AlN to enhance or promote or co-promote the consolidation of suspensions by HAS or by GCHAS, respectively. The suspensions for GCHAS were prepared by dispersing the ZTA powder precursor mixtures in a premix solution of 20 wt.% MAM (methacrylamide), MBAM (methylenebisacrylamide) and NVP (n-vinylpyrrolidinone) in 3:1:3 ratio in de-ionized water. Ceramics consolidated via GCHAS exhibited superior mechanical properties after consolidation and after sintering for 1 h at 1600 ◦C in comparison to those consolidated by HAS.
Language: English
Type (Professor's evaluation): Scientific
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