Abstract (EN):
A new near-net shape forming process called “hydrolysis-induced aqueous gelcasting” (GCHAS) is reported in this paper for the consolidation
of ZTA composites, ZTA-30 (70 wt.% Al2O3 + 30 wt.% ZrO2) and ZTA-60 (40 wt.% Al2O3 + 60 wt.% ZrO2). For comparison purposes, ceramics
having the same chemical compositions were also consolidated by hydrolysis-assisted solidification (HAS). All the starting suspensions contained
a solids loading of 50 vol.%. In the precursor powder mixtures, 1–5 wt.% of Al2O3 was replaced by equivalent amounts of AlN to enhance or
promote or co-promote the consolidation of suspensions by HAS or by GCHAS, respectively. The suspensions for GCHAS were prepared by
dispersing the ZTA powder precursor mixtures in a premix solution of 20 wt.% MAM (methacrylamide), MBAM (methylenebisacrylamide) and
NVP (n-vinylpyrrolidinone) in 3:1:3 ratio in de-ionized water. Ceramics consolidated via GCHAS exhibited superior mechanical properties after
consolidation and after sintering for 1 h at 1600 ◦C in comparison to those consolidated by HAS.
Language:
English
Type (Professor's evaluation):
Scientific