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Prefabricated Concrete Structures

Code: PRODEC017     Acronym: EPF

Keywords
Classification Keyword
OFICIAL Civil Engineering - Structures

Instance: 2022/2023 - 2S

Active? Yes
Responsible unit: Structural and geotechnical Division
Course/CS Responsible: Doctoral Program in Civil Engineering

Cycles of Study/Courses

Acronym No. of Students Study Plan Curricular Years Credits UCN Credits ECTS Contact hours Total Time
PRODEC 0 Syllabus since 2007/08 1 - 5 45 135

Teaching language

Portuguese and english

Objectives

This curricular unit aims to provide detailed information and training on prefabricated systems and products. Special attention is paid to the conception, design, transport and erection of precast products, and to the connections between precast concrete elements.
In addition, each student can deepen the study of a specific aspect of prefabrication in concrete, of interest in the context of the research to be carried out in its PhD.

Learning outcomes and competences

Students will get to know the prefabricated products with the greatest importance, with application in the construction of buildings and bridges. They will acquire skills in analyzing and designing specific aspects of prefabrication. They will be able to identify and describe the different types of products used in the construction of buildings and bridges. They will also learn about transport, fabrication and assembly procedures and connection techniques, new technologies and construction provisions, as well as specific standardization of concrete prefabrication.

Working method

Presencial

Pre-requirements (prior knowledge) and co-requirements (common knowledge)

Students must have already attended, at bachelor's and master's level, the curricular units of Strength of Materials, Theory of Structures, Construction Materials and Concrete Structures.

Program

The importance of prefabrication; prefabrication and sustainability; evolution of the techniques of building construction.
Evolution of a construction system: provisional support; concrete of different ages; Creep and shrinkage;
Joints: diversity of solutions; behavioural models; design philosophy; ductility.
Prefabrication in buildings: design; structural systems; slabs and walls as diaphragms; structural integrity and accident actions; Preventing progressive collapse;
Prefabrication of bridge decks: use of I and U beams; Continuity solutions on bridge decks; structural assessment

DEMONSTRATION OF THE SYLLABUS COHERENCE WITH THE CURRICULAR UNIT'S OBJECTIVES:

The syllabus focuses on the various issues indicated in the unit’s objectives. The acquisition of key competencies and skills is stimulated though theoretical presentations and discussions, and also by means of the confrontation with practical problems.

Mandatory literature

Carlos Sousa; Elementos de apoio às aulas teóricas de Estruturas Pré-Fabricadas de Betão (Available in the Moodle page of the Course Unit)
Steinle; Tillmann; Bachmann; Precast Concrete Structures, 2nd edition, 2019. ISBN: 9783433609040

Teaching methods and learning activities

THEME A - ANALYSIS AND DESIGN OF PRECAST CONCRETE BEAMS AND SLABS

Pretensioning.

Safety verification of prestressed structures (SLS and ULS).

Evolution of stresses in precast structures with phased construction.

Shear strength in pretensioned precast elements.

Shear strength at the interface between concretes cast at different times.

Anchorage of prestressing at the supports.


THEME B - PRECAST SYSTEMS FOR BUILDING SLABS

Slabs built with precast hollow-core panels.

Slabs built with joists and blocks.


THEME C – CONNECTIONS BETWEEN PRECAST CONCRETE ELEMENTS FOR BUILDINGS

Elementary mechanisms of effort transfer: compression; traction; shear.

Typical connections for building structures: embedding pillars in foundations; splicing pillars; corbels.

Elastomer bearing pads.

Design according to construction tolerances.

Stability against horizontal actions of buildings built with prefabricated elements.

Tying systems.


THEME D - PREFABRICATION IN BRIDGE DECKS

Types of precast concrete solutions for bridge decks.

Continuity solutions in decks with "I" or "U" beams.


THEME E - FACTORY PRODUCTION

Factory-produced concrete: strength and other performance parameters; heat treatment and cure; types of concrete used; coating and surface treatment.

Production methods.

Reinforcement assembly.

Quality control.

Certification and Marking.


THEME F - ELEVATION, TRANSPORTATION AND ASSEMBLY

Fixing devices.

Lateral buckling of slender beams, during transport, erection assembly.

Evaluation Type

Distributed evaluation with final exam

Assessment Components

Designation Weight (%)
Apresentação/discussão de um trabalho científico 50,00
Exame 50,00
Total: 100,00

Amount of time allocated to each course unit

Designation Time (hours)
Apresentação/discussão de um trabalho científico 2,00
Estudo autónomo 65,00
Frequência das aulas 25,00
Total: 92,00

Eligibility for exams

To fulfill the attendance condition, the student cannot miss (without justification) more than 25% of the classes.

Calculation formula of final grade

The final classification is determined based on two evaluation components:
- written test, with a practical and a theoretical part, focusing on the matters covered in the curricular unit's syllabus;
- work, to be presented orally and in written form (in the format of a congress article), on the specific topic to be studied in depth (framed in each student's research topic).

Each of these two evaluation components has a 50% weight in determining the final classification.
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