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Optimisation of tubular hydroforming processes for wrinkling and thinning control

Title
Optimisation of tubular hydroforming processes for wrinkling and thinning control
Type
Article in International Conference Proceedings Book
Year
2011
Authors
caseiro, jfm
(Author)
Other
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valente, raf
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andrade-campos, a
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jorge, rmn
(Author)
FEUP
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Conference proceedings International
Pages: 159-167
14th International Conference on Sheet Metal
Leuven, BELGIUM, APR 18-20, 2011
Scientific classification
FOS: Engineering and technology > Materials engineering
Other information
Authenticus ID: P-002-WJR
Abstract (EN): This paper is focused on the development and implementation of an innovative optimisation algorithm for the wrinkling and thinning control during the hydroforming of complex metallic parts. A straightforward numerical algorithm for simultaneous tracking and evaluation of the initiation of wrinkling/thinning defects was implemented, together with a numerical simulation program based on the Finite Element Method (FEM). After undesirable wrinkling/thinning patterns are identified during FEM simulation, the developed optimisation procedure (called Hybrid Differential Evolution Particle Swarm Optimisation - HDEPSO) is responsible to automatically correct the process input parameters, in order to achieve the successful forming of the desired part. In the end, the combined procedure (optimisation methodology + FEM) proved to be able to lead to a suitable numerical simulation and design tool for industrial hydroformed metallic tubular parts.
Language: English
Type (Professor's evaluation): Scientific
Contact: jfmcaseiro@ua.pt; robertt@ua.pt; gilac@ua.pt; rnatal@fe.up.pt
No. of pages: 9
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