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Simulated Mounting of a Flexible Wire for Automated Assembly of Vehicle Cabling Systems

Title
Simulated Mounting of a Flexible Wire for Automated Assembly of Vehicle Cabling Systems
Type
Article in International Conference Proceedings Book
Year
2023
Authors
Leao, G
(Author)
Other
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Armando Jorge Sousa
(Author)
FEUP
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Dinis, D
(Author)
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Veiga, G
(Author)
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Conference proceedings International
Pages: 385-397
5th Iberian Robotics Conference, ROBOT 2022
23 November 2022 through 25 November 2022
Other information
Authenticus ID: P-00X-KGA
Abstract (EN): The manipulation of deformable objects poses a significant challenge for the automotive industry. In particular, the assembly of flexible cables and wire-harnesses in vehicles is still performed manually as there is yet to be a reliable and general solution for this problem. This paper presents a simple yet efficient motion planning algorithm to mount a flexible wire in an assembly jig, where the wire must traverse a set of forks in order. The algorithm uses a heuristic based on a set of control points to guide the wire's movement. Various controlled assembly scenarios are built in simulation using MuJoCo, a physics engine that can emulate the dynamics of Deformable Linear Objects (DLO). Experimental results in simulation demonstrated that the amount and orientation of the forks has a large impact in the solution's performance and highlighted several key ideas and challenges moving forward. Thus, this work serves as a stepping stone towards the development of more complete solutions, capable of assembling flexible items in vehicles.
Language: English
Type (Professor's evaluation): Scientific
No. of pages: 13
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